Standard components and proven modulesModular solutions from bwm – reliable, flexible and efficient
Our modular assembly systems enable precise processes and short cycle times while maintaining a flexible level of automation.
A wide range of technologies can be seamlessly integrated.
This results in high-performance and future-proof automation solutions tailored to your specific requirements.
Proven system cells and tray feeding systems provide the foundation for fast and reliable system planning. They reduce development effort and enable efficient implementation, even for complex automation solutions.
With bwm standard components, you create the basis for cost-effective production – combined with our expertise for optimal integration into your processes.
Feeding of trays and blisters:
bwm TRAYFEEDER® and TRAYFEEDER HD®
The TRAYFEEDER® and TRAYFEEDER HD® pallet changing systems ensure structured and reliable feeding of components and assemblies using product-specific carriers (trays).
Sorting and orienting of parts is moved outside the assembly process, resulting in more stable, efficient and significantly faster production. Both systems are developed by bwm and are characterized by high flexibility and quick changeover to new products.
Efficient integration into your production
The TRAYFEEDER® is ideally suited for integration into bwm assembly stations with an integrated tray change table. Two independent positions allow tray changes without affecting cycle time.
Typical applications include:
- Feeding systems in automated assembly lines
- Packaging of components for internal or external logistics
- In-line palletizing at injection molding and machine tools
Thanks to their compact design, including integrated control cabinet and control technology, the systems can be easily integrated into new or existing production lines – even side by side.
In addition to manual loading, integration into internal material flow systems is possible, including the use of autonomous transport systems.
TRAYFEEDER® Options:
- Tray port with pneumatic fixation and centering
- Quick-change table for short cycle times (< 5 s)
- Mechanical docking station with tray stack centering
- Pneumatic lifting unit for easy decoupling
- Loading trolley with roller conveyor
- Lid handling with vacuum gripper
- RFID identification of tray and stack systems
- Special operating modes (e.g. buffer mode, fast emptying)
- Cleanroom version up to ISO Class 6
- Bilingual user interface
Your benefits:
- High flexibility for varying products
- Compact and space-saving design
- Fast planning and integration
- Clear and reliable interfaces
| Feature | TRAYFEEDER® | TRAYFEEDER HD® |
| Dimensions | 2440 x 600 x 2920 mm | 3500 x 800 x 2300 mm |
| Tray size up to | 600 x 400 mm | 600 x 400 mm |
| Single tray weight up to | 8,0 kg | 25,0 kg |
| Stack weight up to | 50,0 kg | 250,0 kg |
| Weight | 1100 kg | 1300 kg |
| Stacking height up to | 650 mm | 850 mm |
| Tray change | 15 s at 8 kg | 15 s at 25 kg |
Special feature TRAYFEEDER HD®:
Optional integration of a robot – enabling a standalone unit with a precise interface to the process system.
Connections:
3-phase – 400 V / 50 Hz / 10 A
Compressed air: 5 bar – 150 l/min
We support the development of your individual trays!
The foundation for modular system design
bwm system cells
Shorter product life cycles require flexible and future-proof system concepts. Our standardized system cells provide a reliable basis for planning and enable adaptable production – even in series operation.
bwm system cells are modular in design while allowing a high degree of customization. They enable short planning and implementation times, even for complex systems.
Flexible integration of various processes
Our cell concepts are designed to efficiently integrate a wide range of technologies and functions, including:
- Robot integration (floor-mounted or overhead)
- Process stations
- Feeding systems
Control integration is tailored to the specific application – ranging from classic PLC solutions to robotic systems and PC-based or hybrid architectures, including HMI concepts.
Your benefits
- High planning reliability
- Reusable and scalable concepts
- Short planning and implementation times
- High flexibility throughout the entire lifecycle
