Serial components and tested modulesbwm tray feed systems and system cells as modular components - reliable, flexible, and economic

Feed of trays and blisters:

bwm TRAYFEEDER® and TRAYFEEDER HD®

By means of workpiece-specific charge carriers, trays, the pallet changing systems provide for the organized feed of parts and modules to the assembly area. Complex sorting and alignment of the workpieces is outsourced from the assembly process. The production process is substantially stepped up. Both systems are designs made by bwm, which can be used flexibly and converted quickly to new products.

 

Ideally, the TRAYFEEDER® works in a bwm assembly station with an integrated tray shuttle table. The bwm shuttle table is provided with 2 positions that are independent from each other, therefore the cycle time is not affected by the change of trays.

In addition to the integration as feed system into our automation solutions, typical applications are:

• packaging of the components for the internal or external logistics chain after the assembly
• in-line palletizing of components on injection moulding and tooling machines

With their compact design, including the control cabinet that is installed and the control technology, TRAYFEEDER® and TRAYFEEDER HD® are designed in an extremely space-saving fashion. Perfect for the integration into assembly cells or existing systems – also directly side by side. Line-up surfaces for material forward motion are minimized. In addition to manual assembly, integration to the factory-internal material flow is enabled – also in connection with autonomous floor conveyor systems!

 

TRAYFEEDER® Optionen:

• Trayport, optionally on a lower base frame with a pneumatic tray fixation and centering
• Fast shuttle table for short cycle times (< 5 sec.)
• Mechanical docking station with tray stacker centering as quick-change system
• Pneumatic lifting unit for easy decoupling
• Assembly carts with roller conveyor for easy insertion
• Cover handling with an adjustable time routine and vacuum cup
• RFID detection of the correspondingly prepared trays/stacks transport unit
• Special operating modes for storage operation, quick emptying, etc.
• Clean room design class ISO 6
• PLC: Siemens, Mitsubishi
• Menu possible in 2 languages (german and english), one language can be chosen

Your benefits:

• High flexibility
• Compact design
• Quick, short-term planning
• Clear, reliable interfaces

 

Properties of	TRAYFEEDER®	TRAYFEEDER HD®
Dimensions	2440 x 600 x 2920 mm	3500 x 800 x 2300 mm
Tray size up to	600 x 400 mm	600 x 400 mm
Single tray weights up to	8,0 kg	35,0 kg
Stack weights up to	50,0 kg	250,0 kg
Weight	1100 kg	1300 kg
Stacking height until	650 mm	850 mm
Tray change	15 Sek. at 8,0 kg per Tray	15 Sek. at 35,0 kg per Tray

 

* A special feature of the XL version is provided by the possibility of integrating a robot. In this way, a self-sufficient unit with a precise interface to the process unit can be planned.

 

Connections: 3-phase – 400 V/ 50 Hz/ 10A, 5 bar - 150l/ min.

 

We support the development of your individual trays!